AM-Series

AM-20

Solid State Analog Meter

Twenty 0.15 LED Segments

A rugged, high accuracy LED bargraph panel meter with 20M input impedance, mul ti ple display modes, dual scal ing and powered from 4V to 6VDC Bargraph mode 4V to 24VDC in Dot mode.

General Features

Specifications

The AM-20 is a highly versatile, solid-state analog meter capable of a variety of user programmable display modes. It is designed to meet the requirement in many applications for a rugged, high input impedance meter that has in stan ta ne ous response and is immune to the vibration, sticking and over shoot problems associated with needle-type meters.

The meter's display consists of 20 LED segments individually driven by 20 comparators divided into a left side set and a right side set of ten comparators each.

The user can select and adjust the three internal reference voltages that are applied respectively, to the left side of the left comparator set, the center point where the two comparator sets are joined in series and the right side of the right comparator set. The meter's circuitry detects when the input signal cor responds to the voltage at any one of the 20 points along the two com para tor divider networks with a step accuracy of better than 0.1%. The meter can be adjusted so that both comparator sets have an equal reference voltage across them which will produce a linear full scale display, or if required, they can have a different reference voltage which will enable each half of the meter's display to have a different scale or sensitivity.

Typical Application Connections

Bar or Dot Mode Voltmeter

VC1

Input Configuration: Single-ended

Input Impedance: Exceeds 20M on 2V range; 10M

on all other ranges.

Full Scale Ranges: 2VDC (Standard)

20VDC

200VDC

1200VDC (Maximum Input Signal) All ranges except 1200VDC are field adjustable from 20% to 120% of the basic full scale range value.

A/D Converter: Flash Converter

Accuracy: 0.5% of Full Scale

Temperature Coefficient: 150PPM/ C on 2V range;

200PPM/ C on all other ranges

Warm Up Time: Instantly to specified accuracy

Conversion Rate: Instantaneous Flash Converter

Display: 0.15" Segment height; 20 LED's

Over-range Indication: All bars flash

Power Supply: 5V DC @ 280mA

Operating Temperature: 10 C to +60 C

Storage Temperature: -20 C to +70 C

Relative Humidity: 95% non condensing

Case Dimensions: Bezel 2.76 x 1.17 (69.75 x 29.7mm) Depth behind Bezel 3.32(84mm) plus 0.68 (17.27mm) for connector.

Weight: 90.72 gms (3.2 oz)

136.1 gms (4.8 oz) when packed

AM-30 Red 30 Seg. Bargraph, 0.05/0.1/0.2/1/5/10VDC/4-20mA

AM-30R1 Red 30 Seg. Bargraph, 1 VDC std w/one 2 A/120 VAC relay AM-30R2 Red 30 Seg. Bargraph, 1 VDC std w/two 2 A/120 VAC relays

AM-Series, the choice for easy user adjustability

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Functional Diagram

The diagram below depicts the Model AM-20 in its stan dard 2V F.S. form with all component values indicated for this mode of operation. Variations from the standard for use in special applications will be found under the heading Typical Application Circuits & Connection Instructions.

Connector Pinouts

The Texmate Model AM-20 inter con nects by means of a standard PC board edge connector having two rows of 10 pins, spaced on 0.156" centers. Con nec tors are available from Texmate, or from almost any connector manufacturer.

REAR VIEW OF METER CASE

Pin A-Power Ground Input: Negative terminal of power supply should be connected to Pin A.

Pin BOverrange Indication Output: Pin B should be connected to Overrange Indication Input Pin 2 to enable the overrange feature (see Pin 2).

Pin C and 6 - Resistor R11: Pins C and 6 are wired to R11, an auxiliary resistor provided for use in any applications requiring a 1K resistor.

Pin DLeft Side Bargraph Display Select: Pin D should be connected to Auxiliary Positive Power Output Pin 3 to enable the left side of the display to operate in a bargraph mode. Do not connect Pin D to Pin 3 when using Dot Display mode.

Pin F-Voltage Divider Signal High Input: Signal high input for voltages that require attenuation or scaling. Dividing resistors R1 and R2 may

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be mounted internally for voltages up to 1200V max. Matched dividing resistors for 20V (1/10), 200V (1/100), and 1200V (1/100) ranges are available from Texmate.

Pin H-Signal Low Input/Analog Common: Pin H should be used for signal return. NOTE: Pin H is connected internally to Power Ground Input Pin A and Auxiliary Power Ground Pin 9 is therefore not isolated from power ground.

Pin JSignal High Input: Signal high input to both comparators. The maximum ov er volt age protection is 200VDC or 150VAC. The displayed reading is proportional to the internally generated ref er ence voltage applied across each comparator IC. The smallest usable ref er ence voltage on either comparator is 200mV which provides a minimum full scale span of 400mV. The highest ref er ence voltage possible is 1.2V which provides a maximum full scale span of 2.4V. For higher input voltages if is necessary to attenuate the input signal (see Pin F). The reference voltages applied to the com par a tors are controlled by three potentiometers. R5 supplies the reference input to the left-most side of the first comparator LSI-1. R4 supplies the reference input to the center point where both comparators are connected in series and R3 supplies the right-most side of the second comparator LSI-2. In normal 2V full scale left to right movement R5 would be adjusted to 0V, R4 would be adjusted to 1V and R3 would be adjusted to 2V. Either comparator can be scaled differently as required. R4 can be adjusted completely to 0V, in which case the center of the display would become the zero point. Appropriate selection of the various display modes and the reference voltage levels adjusted by each of the three potentiometers enables a wide range of display formats to be utilized. If the input signal is isolated from the meter's power supply, bipolar signals can also be measured by applying the isolated Signal Low to Pin 8. To simplify calibration the reference voltages from R5 and R4 can be monitored. (See Pins 7 & 8.) Pin K-Half Brightness Scale Enable: Connect Pin K to Auxiliary Power Ground Pin 9 to half-light the 5th, 10th, 15th and 20th display segments as a scale indication. NOTE; When the 20th segment is half-lighted the overrange indication will not operate. To enable both the flashing overrange feature and the scale display option it is necessary to disable the half brightness scale display power to the last segment by removing CR2. (See Component layout.)

Pin L-Proportional Brightness Dot Enable: When the meter is operated in the Dot Display mode Pin L can be connected to Auxiliary Positive Power Pin 10 activating a sawtooth wave form generator, the signal from which is superimposed over the analog input signal. The effect of this is to convert the display from a single segment dot to a multi-segment proportional brightness dot. The Peak-to-peak voltage of the sawtooth wave is adjusted by R12. Although for some applications, a dot of up to ten segments wide may be created, the optimum adjustment of R12 provides a pro por tional brightness dot that is 3 to 5 segments wide. The center segments will be brightest indicating the actual analog signal point with the segments to each side of the center point growing pro por tion ally dimmer. This feature more than doubles the effective resolution of the meter as optically it is readily apparent where the signal is in relation to any two adjacent segments.

Pin 1 - System Power Input: Positive terminal of power supply should be connected to Pin 1. The meter will operate with +4 to +6VDC (180mA max.) in the bar mode, or +4 to +24VDC in the dot mode. CAUTION: The voltage limitation in the bar mode is due to the maximum heat dissipation of the display driver IC's. Operation of the bar mode at higher voltages or at high ambient temperatures will cause IC failure.

Pin 2 - Overrange Indication Input: When Pin 2 is connected to overrange indication output Pin B and the analog input signal is of sufficient amplitude to light the 20th segment, the right side display will flash if the meter is in the Bargraph Display mode or the 10th and 20th segment will flash alternately in the Dot Display mode. If required, an external overrange signal can be easily derived as Pin 2 is normally at the same voltage potential as Positive Power Input Pin 1 except when the 20th segment is on, which causes Pin 2 to drop approximately 2V.

Pin 3 - Auxiliary Positive Power Output: This positive power output is connected directly to System Power Input Pin 1 and is provided to facilitate, when required, the connection of Pin D and Pin 4 to positive power.

Pin 4 - Right Side Bargraph Display Select: Pin 4 should be connected to Auxiliary Positive Power Output Pin 3 to enable the right side of the display to operate in a bargraph mode. Do not connect Pin 4 to Pin 3

when using dot display mode.

Pin 5Right Side Dot Display Select: Pin 5 should be connected to Pin

4 to enable the right side of the display to operate in a Dot Display mode.

Pin 6 - Resistor R11: 1K Resistor (See Pin C.) Pin 7 - Left Side Comparator Reference Voltage Monitor: Pin 7 is connected to the reference voltage adjusted by potentiometer R5 that is applied to the left most side of the first comparator IC LSI-1. This voltage adjustable from 0 to 1.2V can be monitored from Pin 7 referred to Power Ground. When the reference voltage on Pin 7 is less than the reference voltage on Pin 8 the display segments will light up (or in the dot mode the dot will move) sequentially from left to right (1st to 10th). The number of segments lit (or the position of the dot) = (the input signal) divided by (the difference between the reference voltage on Pin 7 and the reference voltage on Pin 8) x 10. If the reference voltage on Pin 7 is greater than the reference voltage on Pin 8 then the segments will light sequentially from right to the left (10th to 1st) and the same formula for scale applies Pin 8 - Center Point Comparator Reference Monitor - Isolated Bipolar Signal Low Input: Pin 8 is connected to the reference voltage adjusted by po ten ti ome ter R4 that is applied to the center point where both comparators are connected in series. This voltage is adjustable from 0 to 1.2V and the same relationship between the reference voltages on Pin 7 and Pin 8 as described for Pin 7 also exists between the reference voltage on Pin 8 and the reference voltage adjusted by po ten ti ome ter R3 that is applied to the right-most side of the second comparator (LSI-2). The reference voltage adjusted by R3 is not brought out on the connector as the required scale is easily determined during calibration by adjusting R3 so that the displayed reading agrees with the applied input signal. When the input signal is isolated from the meter's power supply it is possible to operate the meter in a bipolar mode with the center point as zero. For linear bipolar operation R4 should be adjusted to half the voltage of the required input signal span, i.e., for 1V full scale, if R5 were adjusted to 0V on Pin 7, R4 would be adjusted to 1V on Pin 8. The input signal low would then be applied to Pin 8 instead of Pin H. With +1V applied R3 would be adjusted until the displayed signal reached full scale at which time the reference voltage applied to the right-most side of the second comparator would equal 2V. In the bipolar configuration the meter is best operated in the dot mode as the dot will move from the center either right or left, depending on the signal's polarity. If the less desirable bar mode is enabled all of the segments from 1st to 10th will be lighted for zero volts and they will be sequentially turned off from right to left, depending on the amplitude of the negative input signal. For a positive signal the 10th to 20th segments will turn on sequentially left to right.

Pin 9-Auxiliary Power Ground: Pin 9 is connected internally to Power Ground Input Pin A and is provided to facilitate the connection of Half Brightness Scale Enable Pin K to power ground.

Pin 10-Auxiliary Positive Power Output: Pin 10 is connected internally to positive Power Input Pin 1 and is provided to facilitate the connection of Proportional Brightness Dot Enable Pin L to positive power.

Component Layout

Signal Conditioning Components

SPAN Potentiometer (Pot)

The 15 turn SPAN Pot is on the left side (as viewed from the back of the meter). Typical adjustment is 50% of the input signal range.

CENTER POINT Potentiometer (Pot) The 15 turn CENTER POINT Pot is the middle pot (as viewed from the back of the meter). Typical adjustment is 50% of the input signal range.

ZERO Potentiometer (Pot)

The ZERO Pot is to the right side (as viewed from the back of the meter). It enables the Digital Display Span to be offset 50% of the input signal range.

Proportional Brightness Band Potentiometer

The Proportional Brightness Potentiometer superimposes a proportional brightness band to the leading edge of the bargraph which creates the optical appearance of a pointed arrow. This feature produces a display of infinite resolution. The position of the signal in relation to any two adjacent segments and the scale on the faceplate can be accurately ascertained to within 1%. When the amplitude of the proportional band is adjusted counterclockwise to zero, the smooth proportional advance of the display will be replaced by a step by step movement as each bar is either turned full on or full off.

Calibration Procedures

Calibrate the meter according to the instructions shown with each application drawing for the selected operating mode.

Improper calibration of R3, R4, R5 and R12 can result in a misleading display, the cause of which may be difficult to analyze.

The center-zero mode, center-full scale mode, offset mode and conventional bar mode all have the same input circuit connection. The different display formats are created by the interaction of the different reference voltages adjusted by R3, R4 and R5. (Read pin descriptions for Pin J, Pin 7 and Pin 8.)

It is possible to definitely check for correct operation of the meter by selecting the bargraph mode (connect Pins D & 4 to Pin 3, power in to Pins A & 1, signal in to Pins H & J and disconnect all other pins). The following calibration steps should then be followed. Adjust R5 clockwise (at least 10 turns) to its maximum, then adjust R3 and R4 counter clockwise (at least 10 turns) to their maximums. The meter will now operate at approximately 2.4V full scale with the segments being lit sequentially from left to right, pro por tion ate with the input signal.

Optional PCB Edge Connector PCB Edge Connector

A standard 20-pin edge con nec tor (two rows of 10 pins on 0.156" centers) is used to connect the AM-20 meter. Order part no. CN-L10.

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Case Dimensions

AM-20 Case Dimensions and Panel Cutouts

PANEL CUTOUT

FRONT VIEW

SIDE VIEW

TOP VIEW

When extra panel mounting tightness is required, optional Screw Mounting Clips can be purchased seperately and attach to the sliding mounting side clips

option metal

screw mounting clip

Ordering Information

Standard Options for this Model Number

Special Options and Accessories

Part Number

4BASIC MODEL NUMBER

AM-20 20 segment, 200 mV to 200 V DC, 2V std 5 V DC Power

Description

4DispLAy

STANDARD... Vertical Red..............................

AM-HORZ/RED Horizontal Red LED option AM-VERT/GRN Vertical Green LED option AM-HORZ/GRN Horizontal Green LED option AM-20DOT Dot mode - one segment display. Specify left or center zero

Description

Part Number

4SPECIAL OPTIONS (specify Inputs or Outputs & Req. Reading ) ZR-1200V 1200 VDC Range Change.

ZR-200V 200 VDC Range Change.

ZR-20V 20 VDC Range Change.

ZRS-B420 4-20mA input signal specified required reading

1934 Kellogg Ave., Carlsbad, CA 92008 Tel: 1-760-598-9899 USA 1-800-839-6283 1-800-TEXMATE Email: [email protected] Web: www.texmate.com

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About TexMate

Texmate is an American manufacturer of high durability industrial grade panel meters, bar graphs, and transducers. Texmate's meters are frequently equipped with relays and various signal outputs for industrial automation applications and are known for their extremely long service life.